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Boeing Design of Ecs - Essay Example

Even more important than “air quality” is “survivability,” Because modern Jet airplanes operate In a physical environment that s not survivable by unprotected humans, these airplanes contain a complex SEC. Such systems enable survival, safety, and comfort. Aerospace medical experts are highly cognizant of this fact. SEC engineers study requirements for maintaining human physiological Integrity, provided by the aerospace medical community. These requirements are converted Into components for environmental control and life support systems. Data from studies of human comfort factors are also applied to the design of Figure 1 .

Typical components and system layout for the 767 SEC these systems. The following discussion reviews the major components of the SEC that sustains human life and comfort during flight. To illustrate how the SEC works, a volume of air will be Engine followed as it flows continuously from outside the airplane Taxiing from the gate at Heathers, the outside air into the airplane cabin and, finally, exits the airplane. The temperature Is OFF with an atmospheric pressure of 14. 7 Initial conditions and subsequent changes to this volume of alarm pounds per square inch (SSI).

The airplane engines are at low as it travels through each component of the SEC system during thrust, pushing the 767 slowly along the taxiway. The P&W various flight phases will be discussed. Figure 1 is a schematic 4000 engine Is a modern turbofan engine with a “core,” which of the SEC components for the Boeing 767 airplane. The 767 is the power-generating portion of the engine. The engine also is a modern generation airplane that uses 50% filtered has a “bypass,” which is the main thrust generating portion of recalculated air and 50% outside air. This Is typical of modern the engine, commonly called the “fan. The core consists of generation airplanes. 15 separate compressor stages, a burner section where fuel is added, and six turbine stages where power is extracted to drive the impresser and the fan. Only about one-fifth of the air Flight Scenario drawn into the engine enters the core; the bulk of the air goes This discussion is based on a flight scenario from through the bypass portion of the engine to produce most of Loon’s Heathers (HTH) airport to Los Angels the engine thrust. Figure 2 shows a simplified schematic of the International (LAX) airport.

The airplane is a United Airlines main components of a P 4000 engine. This is typical of 767-RARER with Pratt & Whitney (P) 4000 engines. Other modern commercial Jet engines. Permission from The Boeing Company. However, reproducing less than all of the paper or complete section, or changing the paper in any way, requires prior written permission from The Boeing Company. Figure 2. Pratt & Whitney 4000 engine Bleed System The bleed system is the heart of the SEC. As outside air enters the compressor stages of the engine core, it is compressed to 32 SSI and a temperature of OFF.

Some of this air is then extracted from the engine core through one of two bleed port openings in the side of the engine. Which bleed port extracts the air depends on the positioning of valves that control the bleed ports. One bleed port is at the engine’s fifteenth compressor stage, commonly called “high stage. ” The second is at the eighth compressor stage, commonly called “IoW’ or “intermediate stage. ” The exact stage can vary depending on engine type. The high stage is the highest air pressure available from the engine compressor.

At low engine power, the high stage is the only source of air at sufficient pressure to meet the needs of the bleed system. The bleed system consists of a number of valves and a heat exchanger (the preschooler). It automatically provides air at the proper temperature and pressure required to meet the needs of al pneumatic services on the airplane. These services include the air-conditioning packs, cabin ventilation system, potable water presentation, wing and engine anti- ice protection, air-driven hydraulic pump, hydraulic reservoir presentation, cargo heat, and cabin presentation.

The bleed system is totally automatic, except for a shutoff selection available to the pilots on the overhead panel in the flight deck. A schematic of the 767 bleed system is provided in figure 3. As the airplane turns onto the runway, the pilots advance the engine thrust to takeoff power. Figure 3. Bleed system The engine’s high stage compressor compresses the air to 1,OFF and 430 SSI. This energy level exceeds the requirements for the air-conditioning packs and other pneumatic services-? approximately 50% of the total energy available at the high stage port cannot be utilized.

However, the bleed system automatically switches to the low stage port, conserving energy. Because the engine must cope with widely varying conditions from ground level to flight at an altitude of up to 43,100 feet, during all seasons, throughout the world, the air at the high or low stage of the engine compressor will seldom exactly match the needs of the pneumatic systems. Excess energy must be discarded as waste heat. The bleed system constantly monitors engine conditions and always selects the least wasteful port.

Even so, bleed temperatures often exceed safe levels for delivery to downstream systems. Safe temperature levels are temperatures at which fuel will not “auto” ignite. The function of the preschooler is to automatically discharge excess energy back into the atmosphere as waste heat. This ensures that the temperature of the pneumatic manifold is always well below that which could ignite fuel. This is important in the outside conditions changing dramatically. Upon reaching cruise altitude, the outside air temperature is -OFF at an atmospheric pressure of 2. 9 SSI, the partial pressure of oxygen is 0. SSI. These conditions are not survivable by unprotected human beings. Until the start of descent to LAX, the low compressor stage is able to compress the low pressure cold outside air to a pressure of more than 30 SSI and 2 temperature above OFF. This is all accomplished through the heat of compression -? fuel is added only after the air has passed through the compressor stages of the engine core. Figure 4 shows the temperature of the air being extracted from the engine compressor to the bleed system from the time of departure at HTH to the time of arrival at LAX.

The temperature of the air supplied to the bleed system far exceeds that required to destroy any microorganisms present in the outside air during any point of the trip. At cruising altitudes, outside air contains very few biological particles of any kind (a few dark fungal spores per cubic meter of air), with higher concentrations at lower altitudes. Because of the high air temperatures from the engine compressor, the air supplied to the reconditioning packs is sterile. Leaving the bleed system while in cruise, the volume of air enters the pneumatic manifold at a temperature of OFF and a pressure of 30 SSI.

The volume of air now passes through an ozone Figure 4. Bleed port air temperature converter on its way to the air- conditioning packs. The packs are located under the wing at the center of the airplane. As the volume of air leaves the ozone converter, it is still at OFF and a pressure of 30 SSI. Assuming a worst case, the converter is approaching the end of its useful life with an Ozone Converters ozone conversion efficiency of 60%, the ozone concentration Atmospheric ozone is caused by the photochemical leaving the converter is about 0. 25 pump SALE.

After this air conversion of oxygen by solar ultraviolet radiation. Ozone goes through the air-conditioning packs and is supplied to the levels vary with season, altitude, latitude, and weather systems. Cabin, the ozone concentration in the cabin is about 0. 09 pump. While flying at 39,000 feet, several ozone plumes are The Federal Aviation Administration (FAA) sets a three-hour encountered. Some have ozone concentrations as high as 0. Time-weighted average ozone concentration limit in the cabin parts per million (pump) or 0. 62 pump sea level equivalent of 0. 1 pump and a peak ozone concentration limit of 0. 5 pump. (SALE). This assumes a worst case flight during the month of April, when ozone concentrations are at their highest. If this concentration of ozone were introduced into the cabin, passengers and crew could experience any of the following symptoms: some chest pain, coughing, shortness of breath, fatigue, headaches, nasal congestion, and eye irritation. These are typical symptoms of high ozone exposure. Atmospheric ozone association occurs when the ozone goes through the compressor stages of the engine, the ozone catalytic converter, and the air-conditioning packs.

The ozone further dissociates when contacting airplane ducting, interior surfaces and the airplane recirculation system. The ozone converter dissociates ozone to oxygen molecules by the cataloging action of a noble catalyst such as palladium. Figure 5 approximately 95% of the ozone entering the converter to oxygen. It has a useful life of about 12,000 flight hours. Figure 5. Ozone catalytic converter 3 Air-conditioning Packs The air volume is now entering the reconditioning packs. An air-conditioning pack is an air cycle refrigeration system that uses the air passing through and into the airplane as the refrigerant.

This is accomplished by a combined turbine and compressor machine (commonly called an air cycle machine), valves for temperature and flow control, and heat exchangers using outside air to dispense waste heat. The air-conditioning pack provides essentially dry, sterile, and dust free conditioned air to the airplane cabin at the proper temperature, flow rate, and pressure to satisfy presentation and temperature control requirements. For the 767 (and most modern aircraft), this is approximately 5 cubic feet per minute (CFML) per passenger.

To ensure redundancy, two reconditioning packs (two are typical, 747 airplanes have three) provide a total of about 10 CFML of conditioned air per passenger. An equal quantity Figure 6. Air-conditioning packs of filtered recalculated air is mixed with the air The automatic controls for the air-conditioning packs per passenger. An equal quantity of filtered recalculated air is constantly monitor airplane flight parameters, flight crew mixed with the air from the air-conditioning packs for a total temperature selection or the temperature zones, the cabin zone of approximately 20 CFML per passenger.

This high quantity of temperature, and the mixed distribution air temperature. The supply air results in a complete cabin air exchange about every controls automatically adjust the various valves for a two and one-half minutes, or about 25 air changes per hour. Comfortable environment under all normal conditions. The The high air change rate is necessary to control temperature pilot’s controls are located on the overhead panel in the flight gradients, prevent stagnant cold areas, maintain air quality, and deck along with the bleed system controls. Normally, pilots are dissipate smoke and odors in the cabin.

Temperature control is required only to periodically monitor the compartment the predominant driver of outside airflow requirements. Temperatures from the overhead panel. Temperatures can be adjusted based on flight attendant reports of passengers being “too hot” or “too cold. ” Various selections are available to the pilots to accommodate abnormal operational situations. A schematic of the SEC pack bays containing the air-conditioning packs is shown in figure 6. Mix Manifold The volume of air has now been cooled by passage through the air-conditioning sacks. It leaves the packs at a temperature of OFF and pressure of 1 1. SSI. The relative humidity is less than 5% and ozone concentration is less than 0. 25 pump. The carbon dioxide concentration remains unchanged from that of the outside air at about 350 pump. As this air enters a mixing chamber, it is combined with an equal quantity of filtered recalculated air. The mixing chamber (called the “mix manifold”) is 4 Recirculation System The recalculated air entering the mix manifold is essentially sterile. 99. 9+% of the bacteria and viruses produced by the passengers has been removed by high- efficiency particulate air type filters (HEAP-type).

These filters are used on the 767 airplane and most modern aircraft. They are similar to those used in critical wards of hospitals such as organ transplant and burn wards and industrial clean rooms. The filters are far more effective than those used in other public conveyances or office buildings. The filter is designed with no bypass and becomes more efficient with increased service life. They do, however, require replacement at periodic maintenance intervals. As a comparison, figure 8 shows the filter efficiencies of various filtration systems. Gases are not removed by the filters.

Control of gases to very low levels in the cabin is by dilution with high quantities of outside airflow per cubic volume of space. Based on the outside Figure 8. Filter efficiencies of various filtration systems air flow supplied to the cabin, it has an air change of approximately 12. 5 times per hour. The outside air exchange if needed, to match the required supply air temperature for rate for a building is 1 to 2. 5 times per hour each seating zone. The supply air temperature per seating zone can vary due to differences in seating densities between seating zones.

Cabin Ventilation System The air volume is now entering the cabin ventilation system. This overhead air distribution network runs the length The air supplied from the mix manifold is separated into of the cabin. The air is dust free and sterile with a relative ducting “risers” dedicated to each seating zone. The risers humidity of 10% to 20%. The temperature is OFF to OFF, take the air from below the floor to the overhead cabin depending upon the seating zone the air is being supplied to, ventilation system. It is then supplied to each seating zone in and the carbon dioxide concentration is about 1,050 pump.

The the airplane. Trim air (hot bleed air from the pneumatic increase in carbon dioxide is from passenger respiration. Manifold) is added in the risers to increase the air temperature, Due to the large quantity of air entering the relatively small volume of the cabin, as compared to a building, precise control of the airflow patterns is required to give comfort without drafting’s. As shown in figure 1, air enters the passenger cabin from overhead distribution outlets that run the length of the cabin. These outlets are designed to create carefully controlled circular airflow patterns in he cabin as shown in figure 9.

Air leaves the outlets at a velocity of more than 500 feet per minute (FMP), becomes entrained with cabin air, and maintains sufficient momentum to sweep the cabin walls and floor and wash out any cold pockets of air within the cabin for a comfortable environment. The air direction is oriented to avoid exposed portions of a seated passenger, such as the arms, hands, face, neck, and legs; yet it is of sufficient velocity to avoid the sensation of stagnant air. This requires seated passenger impingement velocities between 20 and 70 FMP. Figure 9.

Cabin airflow patterns The air volume being followed will circulate in the cabin while continuously mixing before it is exhausted through the return air grilles. The return air grilles are located in the sidewalls near the floor and run the length of the cabin along both sides. While this air was in the cabin, about one-third of 1% of the oxygen it contained was consumed by human metabolism, with the oxygen being replaced by an equal quantity of carbon dioxide from passenger respiration. In addition, the return air entrains gaseous and particulate contaminants from passengers or the cabin itself.

When people cough or sneeze, microorganisms can be entrained in aerosol droplets and exhausted through the return air grilles. Approximately one-half of the return air will be exhausted overboard and the other half reprocessed by the recirculation system HEAP-type filters. The cabin ventilation system is designed and balanced so that air supplied at one seat row leaves at approximately the same seat row. This minimizes airflow in the fore and aft directions. By controlling fore and aft airflow, the potential for spreading passenger-generated contaminants is minimized.

The cabin pressure control system panel is located in the pilot’s overhead panel near the other air-conditioning controls. Normally, the cabin pressure control system is totally automatic, requiring no attention from the pilots. A schematic of the critical components of the cabin pressure control system is provided in figure 1 1 . Comparison of Old and New Generation Commercial Jet Airplanes At the beginning of the commercial Jet airliner age, Jet airplanes did not have cabin air recirculation systems, although some turboprops did. The primary reason was that early Jets were powered by highly inefficient turbojet engines.

In the turbojet, all of the air entering the engine went through the core. Thrust was obtained by extremely high velocity, high energy turbine exhaust. Fuel consumption was very high, but the additional fuel required to provide outside air to the cabin was very small because the bleed air extraction was a small percentage of the total core airflow. As engine technology progressed, turbofans were developed with a core bypass ratio of approximately 2 to 1 . Fuel economy improved and the cost of engine bleed air relative to overall fuel consumption was still sufficiently small to make 100% bleed air to the passenger cabin cost effective.

The economics at the time were also affected by shorter Cabin Pressure Control System The cabin pressure control system continuously monitors the airplane’s ground and flight modes, altitude, climb, cruise, or descent modes as well as the airplane’s holding patterns at various altitudes. It uses this information to allow air to escape continuously from the airplane by further opening or closing the cabin pressure outflow valve in the lower aft fuselage. The outflow valve is constantly being positioned to maintain cabin pressure as close to sea level as practical, without exceeding a cabinet-outside pressure differential of 8. SSI. Figure 10 shows the 767 cabin altitude schedule. At a 39,000-foot cruise altitude, the cabin pressure is equivalent to 6,900 feet or a pressure of 1 1. 5 SSI (about 450 feet less than Mexico to allow more or less air to escape. The resulting cabin altitude is Figure 10. 767 airplane cabin altitude schedule consistent with airplane altitude. This is accomplished within the constraints of keeping average flight lengths and a lower percentage of direct pressure changes comfortable for passengers. Operating costs attributed to fuel than today. Normal pressure change rates are 0. 6 SSI per minute sending and 0. 16 SSI per minute As modern turbofan engines with high 5 to 1 bypass descending. Ratios were developed, fuel consumption to provide engine thrust decreased. However, the fuel consumption relative to 6 extracting bleed air dramatically increased, almost in direct proportion to the higher bypass ratio. For a 767 with P 4000 engines, the percent increase in fuel consumption due to bleed air only would be almost four times higher than an equivalently sized turbojet for the same amount of bleed air. This is shown graphically in figure 12.

Eliminating the recirculation system on modern airplanes ND supplying 100% outside air to the cabin would have wasted more than 40 million gallons of fuel for the 767 fleet to date-?without a definable benefit. Converted into barrels of crude oil necessary to extract the Jet fuel, this would have required a minimum of 14 additional super tankers to supply fuel for the 767 fleet. Highly efficient recirculation systems were developed from studies conducted with the National Aeronautics and Space Administration (NASA), the McDonnell Douglas Aircraft Company, and an airline.

The studies indicated that substantial fuel could be saved without compromising cabin air quality. This was Figure 1 1 . Cabin pressure control system Cabin Air Quality Test Results Credible scientific investigations of cabin air quality have been conducted by the National Academy of Sciences, United States Department of Transportation (DOT), National Institute for Occupational Safety and Health (NOSH), Centers for Disease Control and Prevention (CDC), independent research groups, and airplane manufacturers. Results of these studies are provided in table 1 .

The results show very high air quality in the passenger cabin of airplanes. This is no surprise considering how an airplane SEC works. The CDC recently completed several investigations on the spread of tuberculosis (TAB) in commercial Jet airliners. In March 1995, a CDC report concluded that airplane filters are able to filter out TAB bacteria from the recirculation air. The chance of transmission on airplanes is low risk and no greater than on other forms of public transportation for the same time duration. Figure 12.

Increase in bleed air fuel consumption with modern Jet engines accomplished by utilizing recirculation systems equipped with highly efficient filters and correspondingly reducing the bleed air. Filtered recirculation conserves energy. Office buildings typically recalculate 65% to 95% of the air, depending on outside temperatures. Buildings use far less efficient recirculation filters than do airplanes, 7 Item CA coax Microbial aerosols Ozone Particulates NON ASS Volatile organics, c compounds b a a, b Average measured (pump) 600-1 ,500 0. 6/1. 4 Very low 0. 02 40/175 RSVP Very low Very low 1 . 8-3. AGGIE (porn) 5,000 25 0. 1 10,000 32 1,000 SHARE (porn) 1,000 0. 05 260 TTS – Comments SHARE value is a surrogate for body odor Average nonsmoking zone/ smoking zone Equal to or lower than in the common home peg/mm, nonsmoking/ smoking zone Too low to quantify, except during food service when ethanol (alcohol) was served RSVP: Resalable suspended particulate TTS: Total suspended particulate AGGIE values are time weighted average-?8-hour workday, 40-hour workweek SHARE: American Society of Heating, Refrigerating and Air-conditioning Engineers AGGIE: American Conference of Governmental Industrial Hygienists a. B. C.

United States Department of Transportation report no. DOT-P-1 5-89-5, Airliner Cabin Environment: Contaminant Measurements, Health Risks and Mitigation Options, December 1989 National Institute for Occupational Safety and Health, HEAT 90-226-2281, Health Hazard Evaluation Report, Alaska Airlines, January 1993 Manufacturer testing Table 1. Test results of cabin air quality studies Conclusion The SEC on modern commercial Jet airliners has evolved from the early commercial aviation days when airplanes were not pressurized and altitude was limited, to the state-of-the-art environmental control and life support systems of today.

The hostile conditions existing at modern cruise altitudes are no more survivable than those encountered by submarines at extreme ocean depths. As explored here, complex aircraft features allow conversion of the extremely hostile conditions outside the atelier’s shell to a comfortable, safe environment inside. Cold, high-altitude air is brought into the airplane and converted to a comfortable, life-supporting medium.

Popular misconceptions about cabin air quality fail to understand the high degree of quality with which a volume of air is maintained from the time it enters the aircraft’s engines to the time it is expelled overboard. All of the processes involved maintain or reestablish the purity of the air volume.